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What is a Johnson Air Rotation® System?

Heating

Specifications for Heating
Heating Unit Features
Heating Efficiency Comparison

Cooling

Specifications for Cooling
Cooling Unit Features
Cooling Efficiency Comparison

Heating & Cooling
Specifications
Unit Features
Efficiency Comparison

Johnson Air Rotation® Optional Features

Industry-Specific Applications
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Cooling Efficiency Comparison
Using a traditional cooling system, a 375,000 square foot warehouse facility required 22 25-ton commercial grade rooftop units, along with supporting ductwork, roof supports, gas lines and more. Using a Johnson Air Rotation® system required just four units and two air-cooled water chillers-with supporting gas and electrical feeds for the four units only.
Original Design
- 375,000 square foot warehouse facility with gas-fired, package rooftop units
- Project would require 22 nominal 25-ton commercial grade rooftops scattered around the roof as well as ductwork, roof support, roof penetrations, 25 gas lines, 25 separate electrical feeds, production shut-down for installation and helicopter rigging of each unit.
- Cooling load estimated at a nominal 550 tons
- Each 25-ton rooftop utilizes 7.5HP Evaporator fan motor, two 10HP compressors, and two 1HP condenser fan motors
Johnson Redesign Utilizing Heating and Cooling Air Rotation® Units
- 375,000 square foot warehouse facility utilizing four AR105 Air Rotation® units and two air-cooled water chillers.
- Cooling load estimate reduced to approximately 480 tons of cooling required.
- Each Air Rotation® unit utilizes only 15 HP per unit plus each unit utilizes a 3HP burner motor.
- No roof supports, penetrations, ductwork runs required.
- Site now requires only 4 gas-piping connections and 4 electrical feeds for the Air Rotation® units.
- Chillers require one power feed, supply and return water piping and associated pumping system.
- System could have also utilized DX Cooling coils with 4 air-cooled condensing units mounted in a remote location.
- Redesigned facility requires much less maintenance as equipment is more accessible and there is less equipment.
System Horsepower Comparison--Air Movement Only
- Rooftop HVAC Design @ 7.5HP per rooftop * 22 Rooftops = 165 Total HP required for project.
- Air Rotation® @ 18HP per unit * 4 units = 72 Total HP required for project.
- This is an approximate 56% reduction in required air movement work on this project.
- The Air Rotation® system also reduced required cooling tonnage by 12%.
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